Production Details

Component Production Details

Green-R-Panel network of coast-to-coast local factories deliver high-performance, factory-built wall panels, roof trusses, open web floor trusses, and floor I-joist systems, engineered for speed, precision, and ease of installation. Here’s how your project components are made:

Wall Panels

Design & Engineering: Every wall panel starts with your architectural drawings, which are digitized using advanced CAD (Computer-Aided Design) software. This ensures each panel is dimensionally accurate and tailored to your project’s specifications.
Material Selection: Premium-grade lumber is sourced for consistent quality and strength.
Precision Cutting: Automated saws, guided by CAD data, cut studs, plates, and headers to exact lengths, minimizing waste and human error.
Panel Assembly: Components are assembled on specialized jigs for squareness and consistency. Fastening is done with pneumatic nailers for speed and strength.
Quality Control: Each panel is checked for dimensional accuracy and structural integrity before being labeled and packaged for shipment.

Whether you’re building your own home for the first time or taking on your next Do-It-Yourself project, our engineered roof truss systems deliver:

Faster, more efficient roof assembly
Lower construction costs with reduced skilled labor needs
Stronger, more durable structural performance

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Roof Trusses:

Engineering & Layout: Truss designs are generated using truss design software, factoring in roof loads, spans, and building codes. This software outputs precise cut lists and connector plate locations.
Component Cutting: Lumber is cut to specification using automated saws, ensuring every chord and web member fits perfectly.
Assembly: Pieces are positioned on a truss table or jig. Galvanized steel connector plates are placed at joints and pressed in using a hydraulic press for a strong, reliable connection.
Inspection: Each truss is inspected for accuracy and plate embedment before stacking and delivery.

Start Your Build with Confidence

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Floor I-Joist Systems:

Engineering: I-joists are specified using CAD-based design software, ensuring optimal sizing and spacing for your floor loads.
Manufacturing: I-joists consist of engineered wood flanges and OSB (or plywood) webs, assembled using automated presses for consistent quality.
Customization: Joists are cut to project-specific lengths and can be pre-notched or pre-punched for easy installation of services.
Quality Control: Each batch is inspected for straightness, web integrity, and proper bonding.

Our simple 5-step process

Get in Touch

Reach out by phone, email, or our contact form to discuss your project’s design, schedule, and specific needs. We’ll answer your questions and explain how Green-R-Panel can streamline your build.

Project Estimate

Request a no-obligation cost for your complete prefab framing package. Already have plans? Send them in by upload or email. Need plans? We offer drafting services, 21 standard home models, or can work from your sketch.

Receive Proposal

Get a quote covering the building envelope components. Review the proposal, ask questions, make any needed changes, and confirm your order with a 10% deposit to begin production.

Design & Manufacture

Our team prepares detailed AutoCAD layouts and drawings for the structural shell components package which you review and must approve before we start manufacturing.

Job Site Delivery

We coordinate delivery from our nationwide factory network, shipping flat-packed, clearly labelled bundles organized for build order. Around-the-clock support is available throughout your project.

Talk to a prefab specialist!

Software & Machinery

CAD & Truss Design Software: Used for all layout, engineering, and shop drawings, ensuring your building components are code-compliant and fit together seamlessly.
Automated Saws & Presses: Computer-controlled saws cut lumber with precision; hydraulic and roller presses embed connector plates and assemble panels efficiently.

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Why Factory-Built?

Speed: Components arrive ready to install, dramatically reducing on-site framing time.
Precision: Automated processes and digital design minimize errors and rework.
Quality: Indoor manufacturing protects materials and ensures consistent workmanship.
Support: Each kit includes detailed numbered layout drawings, assembly instructions, and technical support for a smooth build.

Green-R-Panel’s factory production process brings the efficiency and quality of large-scale manufacturing to your custom home, townhome, or infill project-making advanced building technology accessible for do-it-yourselfers, custom home builders and small-scale developers across America.

Need a prefabricated shell package?

You’re Not Just Building a House. You’re Building a Future.

Let us help you build it the smart way—with a system that works as hard as you do.

Let’s build together:

Frame Smarter, Faster, and More Efficiently

Green-R-Panel panelized kit homes are trusted by Do-It-Yourself builders across the country because they simplify the hardest parts of building your own home. You’ll work smarter, avoid costly mistakes, and get your structure up, under roof, and weather-tight in record time.